Condition Management


Real-Time Condition Management

Collect and analyze real-time diagnostics from all plant production assets, driving appropriate actions to improve overall asset performance and manage the corresponding operations, engineering and maintenance activities.

Condition Management produces conditional alerts in real-time, providing early failure detection to increase asset availability, reduce costs and avoid unnecessary maintenance and downtime, enabling a shift from reactive to a proactive and predictive model for operations and maintenance.

Deal with Complexity in Your Operations

  • Avoids unnecessary maintenance by moving to both Condition Based Maintenance (CBM) and a Reliability Centered model for Operations and Maintenance (RCO/RCM). Over 25% of maintenance done today is unnecessary and can introduce additional failure risks
  • Provides early failure detection to increase asset availability, reduce costs and avoid unnecessary downtime. Unplanned outages represent an average of 5% in lost production, where the impact is often much more significant.
  • Supports continuous improvement through an integrated workflow management capability, ensuring accurate and consistent response to developing conditions
  • Provides operations, engineering and maintenance personnel with easy access to current asset information for better decision making.
  • Collects and analyses data on asset conditions to help optimize asset contribution over its full life cycle.
  • Provides integration with the control, safety and maintenance environments
  • Leverages the latest Microsoft.NET technology to provide easy-to-use asset intelligence and business intelligence information.

Million Dollars

Saved from Early Detection



Reduction in Maintenance Costs



Improvement in Workforce Efficiency



Reduction in Unplanned Downtime

Integration with Critical Plant Systems and Business Solutions

Condition Management software ties condition information together with required actions for critical plant systems and business solutions. In the plant environment, this includes integration with the Control/PLC/SCADA and Safety solutions, where access to key information is provided through the operator console.

A simple configuration tool provides the linking mechanism between the Asset Registry and a wide range of plant information sources. It empowers the process engineer to link and configure the monitoring parameters for equipment and measurement points, define the analysis to be applied, and define the required actions/workflow resulting from the analysis.

On one screen, the configurator lists plant floor information points and the plant’s assets, as seen in the asset registry. It offers an intuitive drag and drop wizard-based environment, which facilitates the setup of simple or complex conditions across single or multiple assets and measurement points.

Brochures and Whitepapers